Things to Consider Before Buying a Carton Flow Rack System

Jun. 21, 2023

A carton flow rack system is an efficient and space-saving storage solution commonly used in warehouses and distribution centers. It allows for the organized storage and easy retrieval of cartons, boxes, or totes, maximizing picking efficiency and reducing labor costs. When considering the purchase of a carton flow rack system, there are several factors to take into account to ensure that you choose the right system for your specific needs. In this article, we will discuss the key considerations before buying a carton flow rack system.

Space and Layout:

Before investing in a carton flow rack system, evaluate your available space and layout. Consider the dimensions of the storage area, ceiling height, and any obstructions such as columns or doors. Ensure that the selected system fits within the available space without hindering operations or compromising safety. Additionally, consider the layout of your facility and how the carton flow rack system will integrate with other storage systems, material handling equipment, and workflow patterns.

Product Specifications:

Understanding your product specifications is crucial in determining the right carton flow rack system. Consider the size, weight, and dimensions of the cartons, boxes, or totes that will be stored on the racks. Evaluate the load capacity and ensure that the system can accommodate the weight of your products. Also, consider the type of products you are storing, as some items may require specific accessories or configurations to ensure proper flow and stability.

Flow Design and Product Accessibility:

One of the main advantages of a carton flow rack system is easy access to products for order picking or inventory management. Evaluate the flow design of the system to ensure that it provides smooth and consistent product movement. Consider factors such as lane pitch, wheel or roller quality, and flow speed to determine the system's efficiency and ease of use. Additionally, assess how easily workers can access and retrieve products from the racks to optimize picking productivity.

Carton Live Storage

 Carton Live Storage

Inventory Rotation:

If you have products with expiration dates or that require first-in, first-out (FIFO) rotation, consider a carton flow rack system that supports this requirement. Some systems offer tilted shelves or gravity-fed lanes that automatically move products forward, ensuring proper product rotation. This feature is essential for industries such as food and beverage or pharmaceuticals, where maintaining product freshness and minimizing waste is crucial.

System Flexibility and Adjustability:

Consider the flexibility and adjustability of the carton flow rack system. Determine whether the system allows for easy reconfiguration or expansion as your storage needs change over time. Look for features such as adjustable shelves or tracks that can accommodate varying product sizes or configurations. A flexible system ensures that you can adapt to future requirements and optimize your storage space effectively.

Integration with Material Handling Equipment:

Evaluate how the carton flow rack system integrates with your existing or planned material handling equipment. Consider factors such as compatibility with forklifts or automated picking systems. Ensure that the system allows for seamless material flow and minimizes the need for manual handling or unnecessary equipment changes.

Installation and Maintenance:

Consider the installation process and any specific requirements for setting up the carton flow rack system. Assess whether you have the necessary resources and expertise in-house to install the system or if professional installation is required. Additionally, evaluate the maintenance requirements of the system. Look for features such as easy-to-clean components, durable materials, and accessible maintenance points that will ensure the longevity and reliability of the system.

Are you interested in learning more about carton flow rack systems? Contact us today to secure an expert consultation!

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